Plus size activewear
Plus size activewear manufacturer for your brand.
Develop plus size leggings, sports bras and sets graded from your own size chart. Review the fit by size range on a sample before approving production.
Cut-and-sew styles start from 50 pieces per style, per color. Cut-and-sew sampling takes 10–18 working days after the details are confirmed; complex styles take longer. Cut-and-sew bulk production takes 20–30 working days after sample approval.
Send your plus size brief
Plus size styles
Plus size leggings, plus size sports bras and yoga bras
Plus size activewear is graded from your size chart, not a straight scale-up of a smaller size. The size range is confirmed against your size chart for each project.
For the standard fit decisions, see custom leggings, private label sports bras and activewear sets.
Explore custom development ↗- 01
Plus size leggings
Define rise, waistband width and the shape through the seat and thigh for each size range. See the leggings page for the standard fit decisions.
- 02
Plus size sports bra and plus size yoga bra
Specify the band and cup range, strap width and support construction. For lighter support, see the sports bras page.
- 03
Plus size sets
Give each garment in a set its own grading, so the bra and leggings fit the same wearer in every size.
Grading and fit
Grading plus size activewear from your size chart
Proportions change across a size range: the seat, thigh, waistband and bra band do not grow in a single ratio. Send your size chart and measurement points, and we grade each garment from them.
Review the sampling process ↗Your specification
Plus size activewear specification: grading, rise and support
Send your size chart, a reference garment, the fabric direction, quantity and delivery country. Construction is subject to feasibility review before sampling.
- 01
Grading from your size chart
Provide the measurement points and the difference between sizes. Grading follows your chart rather than a fixed scale-up.
- 02
Waistband rise and width
Set the rise and the waistband width for each size range, so the band sits flat and stays up without rolling or digging in.
- 03
Gusset
Confirm the gusset shape and size for each range, and review comfort and coverage when sitting, bending and squatting.
- 04
Bra band, cup and strap width
Define the band, the cup range and the strap width together, since each changes how support is carried across sizes.
- 05
Fit-model review per size range
Review fit on a sample in each size range, as one size may not represent the others. Record changes by size.
Sample review
Plus size activewear sampling, MOQ and lead time
Review the sample against your size chart and a fit model for each size range, then approve the written specification with the sample.
Review the sampling process ↗Orders start from 50 pieces per style, per color. Sample costs and production timing are confirmed for your specification before you proceed.
Before we begin
Plus size activewear manufacturer FAQ
What size range do you make for plus size activewear?
The size range is confirmed against your size chart for each project. Send the chart and measurement points with your brief, and we confirm what can be developed before sampling.
How do you grade plus size activewear?
Each garment is graded from your size chart, not scaled up from a smaller size. Proportions through the seat, thigh, waistband and bra band change across the range, so the measurement points you send decide the grading.
What should I specify for plus size leggings and plus size sports bras?
For leggings, set the rise, waistband width and gusset. For sports bras and yoga bras, set the band, cup range and strap width together with the support construction. Review fit on a sample in each size range.
What is the MOQ for plus size activewear?
Cut-and-sew styles start from 50 pieces per style, per color. For seamless construction, see Seamless activewear.
How long does it take to sample and produce plus size activewear?
Cut-and-sew sampling takes 10–18 working days after the details are confirmed; complex styles take longer. Cut-and-sew bulk production takes 20–30 working days after sample approval. For seamless construction, see Seamless activewear.
Send your plus size activewear design for a quote
Include your size chart, a reference or tech pack, target quantity and delivery country. We’ll confirm the size range against your chart and review the sampling scope.
Send your plus size brief ↗